Process Engineer IV

• Medical & Vision Insurance
• Supplemental Insurance Plans Available
• Dental Insurance (Company paid)
• STD and Life & AD&D Insurance (Company paid)
• 401(K) Matching
• PTO & Unpaid Excused Absences
• Uniforms (Company paid)
• Training & Apprenticeship Opportunities
• Safety Shoe & Glasses Reimbursement Program
• Gym Membership Reimbursement Program

• Performs safe operations by adhering to all safety procedures and regulations.
• Validates and creates manufacturing models using 2D drawings, scanning data, and specifications to ensure manufacturability and dimensional accuracy.
• Researches and analyzes materials, features, and methods relevant to manufacturing projects to improve process efficiency and performance.
• Develops and presents design layouts to assess project feasibility and manufacturability.
• Participates in and conducts design reviews with customers and manufacturing teams to ensure compliance with technical specifications and quality standards.
• Prepares and maintains accurate and current engineering documentation, including CAD models, drawings, process records, and revision-controlled data.
• Provides technical guidance and direction to CAM programmers to ensure toolpaths, machining strategies, and cutting parameters align with design intent and production requirements.
• Works collaboratively with customers, Production, Operations, and the Quality Department to resolve design, process, and manufacturability issues.
• Generates purchase requisitions for materials, tooling, and components as required.
• Adjusts manufacturing models to meet shop floor specifications and production feedback.
• Leads complex engineering projects from concept through completion, ensuring adherence to cost, quality, and schedule objectives.
• Analyzes and resolves complex design and process challenges, making strategic recommendations to improve efficiency, accuracy, and cost-effectiveness.
• Evaluates and applies appropriate CNC work-holding and fixturing methods, including vises, modular systems, custom fixtures, vacuum or magnetic chucks, soft jaws, and dedicated tooling to optimize accuracy, efficiency, and repeatability.
• Creates detailed fixture and process drawings to support production and setup standardization.
• Prepares detailed cost estimates and quotations in the ERP system, including routings, bills of materials, and RFQs for materials or subcontracting operations.
• Conducts engineering reviews for contract processes, maintains part hierarchy documentation, and coordinates job kickoff meetings to ensure smooth project execution.

• Bachelor’s degree in mechanical engineering, Industrial Engineering, or Mechanical Engineering Technology; or 5+ years of experience in process engineering or a similar role.
• Advanced CAD/CAM experience and project management skills.
• Strong background in machining, blueprint reading, and geometric dimensional and tolerancing (GD&T). 
• Computer-aided manufacturing (CAM) and computer-aided design (CAD) experience. 
• Strong computer literacy, written and verbal communication, and project management skills. 
• Strong leadership and teamwork skills.

• Six Sigma Black Belt Certification.
• 10+ years of experience in manufacturing.
• 3-dimensional modeling experience.
• ERP experience.
• Controlled-unclassified information (CUI) and International Traffic in Arms Regulations (ITAR) experience.
• Powermill experience.
• Siemens NX experience.

• Stand, walk, push, pull, reach overhead, and bend to the floor.
• Exert 1 to 25 pounds of force 5% of the time.
• Exert 26 to 50 pounds of force 5% of the time.
• Exert 50 plus pounds of force 5% of the time.
• Ability to read machine dial gauges, blueprints, precision measuring instruments, and computer screens. 
• Read English and understand sketches, routings, safety rules, operating and maintenance instructions, and procedure manuals. 
• Communicate positively and effectively with employees.        

• Hybrid office and shop-based position.
• Moderate noise levels from operating machines.
• Physical hazards from moving equipment and machine parts.
• Machining fumes, dust, and mist.
• Skin exposed to oils and cutting fluids.